Product Description
High speed Automated Premium Fermentation Broth Separator centrifuge for Protein Clarity Solutions
GQ Type tubular centrifuge is composed of main body, transmission device, drum, liquid collecting tray, and liquid-feeding bearing base. There is a flexible main axis on the top of drum, and a damping floating bearing at its bottom. With the linked buffering device, the main axis is connected with the passive wheel. Through the conveyor and the fastening wheel, motor provides power for the passive wheel, so the drum rotates around itself axis by high speed, and form strong centrifuge force field. Materials are launched from the bottom feeding inlet, by the centrifugal force, liquid flows upward along the drum wall, and is separated to layers because their different density.
Characteristics and Applications
Characteristics:
Clear and transparent, without obvious impurities or precipitates; The protein content and activity are relatively stable, and can maintain their biological activity and chemical properties for a certain period of time; The composition is relatively simple, and after clarification treatment, most non protein components and impurities are removed, which is more conducive to the research and application of proteins
Application:
In biomedical research, used as experimental samples for the study of protein structure, function, activity, and other aspects; In the pharmaceutical industry, as drug intermediates or finished products, such as injection and oral solutions of some protein drugs, they need to exist in the form of clear liquids to ensure the quality and efficacy of the drugs; In the food industry, clarified protein solutions used for producing high protein beverages, nutritional supplements, etc. are more easily accepted by consumers and beneficial for product stability and taste
Detailed Photos
Features
Separation principle and applicable objects
Obtaining methods
Centrifugal method:
By high-speed rotation of the centrifuge, impurities in the protein solution are precipitated to the bottom of the centrifuge tube under the action of centrifugal force, thereby obtaining the upper clear liquid. For example, in biopharmaceuticals, centrifugation is often used to remove impurities such as cell debris from protein extracts after cell lysis, resulting in protein clear solutions
Filtering method:
Using filter media such as filter paper and membrane, solid impurities in the protein solution are intercepted, allowing the clarified protein solution to pass through the filter media, thereby achieving solid-liquid separation to obtain a clarified solution. For example, in beer production, filtering materials such as diatomaceous earth are used to filter malt extract, remove protein precipitates and other impurities, and obtain clear beer liquid, in which the protein is also in a relatively clear state
Membrane separation method:
Using membranes with specific pore sizes, such as ultrafiltration membranes, microfiltration membranes, etc., impurities are intercepted and allowed to pass through based on the difference in protein molecule size and impurity particle size, thereby obtaining protein clear solution. In the production of protein drugs, ultrafiltration membrane separation technology can effectively remove small molecule impurities and salts from protein solutions, resulting in high-purity protein clarified solutions
Precipitation method:
Add a specific precipitant to the protein solution to precipitate impurities while retaining the protein in the supernatant, or dissolve the protein again through appropriate methods after precipitation to obtain a clear solution. For example, in the separation of serum proteins, impurities such as globulin in the serum can be precipitated by salting out to obtain a relatively clear albumin solution
Product Parameters
| Model |
GQ75 |
GQ105 |
GQ125 |
GQ150 |
| Drum Diameter |
75mm |
105mm |
125mm |
150mm |
| Rotating Speed of Drum |
19000rpm |
16300rpm |
15000rpm |
14000rpm |
| Centrifugal force |
15200G |
15620G |
15700G |
15600G |
| Capacity |
600L/H |
1200L/H |
1500L/H |
2500L/H |
| Motor |
1.5kw |
2.2KW |
3.0KW |
3.0KW |
| Weight |
300kg |
500kg |
550kg |
600kg |
Dimension |
760*450*1120mm |
840*500*1600mm |
900*550*1600mm |
950*600*1600mm |
Notes:
★ The actual processing capacity depends on the particle size and the specific application
All contact material can made by SS304 ,SS316L , duplex steel .
And the machine surface can be painted or full stainless steel . depend on customized
Customer workshop :
Application
Pharmaceutical industry
Vaccine production: In the process of vaccine preparation, microbial cells, impurities, etc. need to be separated from the culture medium. GQ tubular centrifuge can effectively achieve solid-liquid separation, obtain high-purity vaccine products, and ensure the quality and safety of vaccines, such as the production of influenza vaccine, hepatitis B vaccine, etc
Antibiotic extraction: Used for separating and extracting antibiotics from fermentation broth, removing solid impurities such as mycelium and culture medium residue, improving the purity and yield of antibiotics, commonly used in the production process of antibiotics such as penicillin and cephalosporins.
Traditional Chinese Medicine Preparations: Traditional Chinese medicine extracts often contain impurities that are difficult to separate, such as soap, protein, polysaccharides, etc. GQ tube centrifuge can quickly and effectively remove these impurities without losing effective ingredients, improve the clarity and quality of the medicine, shorten the settling time, and increase production. It is widely used in the production of various oral and injection formulations of traditional Chinese medicine
Biological products industry
Bacterial Separation: In microbial fermentation production, it can be used to separate and collect bacterial cells, such as yeast and lactic acid bacteria, for subsequent bacterial processing or extraction of metabolites. It has the characteristics of good separation effect and high recovery rate, which helps to improve production efficiency and product quality
Enzyme extraction: The production of highly active and high-purity enzyme preparations, such as amylase and protease, by separating enzyme proteins from fermentation broth or biological tissue homogenates containing enzymes, removing impurities and cell debris
Blood product processing: Used for centrifugal separation of plasma cold precipitation, it can effectively separate useful components such as coagulation factors in plasma. For example, GQ142 high-speed tubular separator can meet the requirements of cold precipitation extraction process in plasma cold precipitation centrifugal process, ensuring the quality and yield of cold precipitation
Food and beverage industry
Juice clarification: It can quickly remove impurities such as fruit pulp fibers and pectin from juice, making the juice clearer and more transparent, improving the quality and stability of juice, and extending the shelf life of juice. It is suitable for the production of various juices such as apple juice, orange juice, grape juice, etc
Refining edible oil: It can be used to remove impurities such as phospholipids, proteins, and colloids from edible oil, improve the transparency and quality of edible oil, and play an important role in the refining process of edible oils such as soybean oil, rapeseed oil, and peanut oil
Beverage production: In the production of tea beverages, coffee beverages, etc., it is used to separate and extract the active ingredients, remove residues and impurities, and make the beverage taste more pure and the quality more stable.
Chemical industry
Production of pigments and dyes: In the synthesis process of pigments and dyes, it is necessary to separate the solid particles after reaction from the liquid solvent. GQ tube centrifuge can achieve efficient solid-liquid separation, improve the purity and quality of pigments and dyes, and ensure the color and performance of the product
Catalyst recovery: used to separate and recover catalysts from mixtures after chemical reactions for recycling, reducing production costs, and improving production efficiency. It has a wide range of applications in petrochemical, fine chemical, and other fields.
Polymer material synthesis: In the synthesis process of polymer materials, it can be used to remove unreacted monomers, initiators and other impurities, as well as separate polymers of different molecular weights, to improve the performance and quality of products
Company Profile
Liaoning Koen Machinery Co.,Ltd ,We are the professional manufacturer of centrifuge machinery, separation equipment over 30 years,we have 4 factory which located in Shanghai , Jinhua ,Yixing and Liaoyang city . Our president was designed and manufactured China First Tubular Centrifuge .Our factory covers an area of 58, 700 square meters, including 38, 600 square meters of workshop area, 4, 000 square meters of office building and 2100 square meters of science and technology building. The company has been committed to the production of domestic advanced disc and decanter centrifuges, with an annual output of 4000 sets of production capacity. The company also specializing in provide with the whole set of technology and equipment. we have professional technology team to design, research and development for customer according to customer's requirements, and have high standard production process control. Our international trade department can supply the whole project service. Our aim is providing you efficiently solution and superior after-service. We have overseas after-sales service department in Taiwan ,Russia ,Korea ,USA,Thailand,Malaysia and Indonesia . We sincerely hope YOU are our next customers! Exported country:At present, our products have been exported to the United States, Belgium, Canada, Australia, Greece, Bolivia, Peru, Saint Lucia, Israel, Malaysia, Indonesia, Philippines, Sri Lanka, Vietnam, South Korea, India, Denmark, Russia, Georgia, Jordan, Bangladeshi, Tailand, Ethiopia, Finland, Spain, Japan, Colombia, Romania and so on more than 30 countries.
FAQ
Q1.What's your advantage? Why we choose you?
A:1) More than 50 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price.
2)Great production capacity Sustainable Supply . According to customer requirements, We support the customized include package.
3)We use Internationally renowned brand Inverter and PLC . Good quality materials and the best production process
Q2.What's the Payment?
A: T/T, Western Union, L/C, Ali Pay, etc
Q3.Are you a factory or trading company?
A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.
Q4.How long is the warranty period ?
A:18 months after install .
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