Product Description
High efficiency Large output Automatic Sugar and molasses separation centrifuge with Remote monitoring and operation
Main Features:
The LW horizontal screw centrifuge is a new type of two-phase horizontal screw centrifuge mainly suitable for (two phase )liquid-solid separation .
Our decanter centrifuge can used in soy protein separation plant .waste water treatment plan .and also applicable separation of liquid-solid from the olive oil,fish oil,avocado oil , coconut oil and so on .
This centrifuge can continuously produce with a high production capacity and small energy consumption per unit,but also has the best separation effect,minimum material loss,most convenient operation and most economical installation and maintenance costs,the new light and heavy liquid phase distribution devices and reliable labyrinth seal structure are used to achieve the best oil and water separation,the advanced slag-discharge structure is also used to achieve the continuous and smooth solid phase slag discharge avoiding the occurrence of blocking materials ,while eliminating solid phase and water mixing in downtime.
After the decanter's drum and screw conveyor start to full speed.due to the high speed rotating generating a strong centrifugal force,Material from the feed pipe through the feed hole spiral cylinder into the drum,into the drum under the action of centrifugal force,larger specific gravity solid phase sink attached to the drum wall,forming an annual layer of solid phase,Screw conveyor under the action of the differential mechanism(The differential is to ensure the stability of differential speed device,dual frequency adjust speed devices shared bus,achieved drum speed and differential speed stepless adjustable,can adapt to changes in the flow, concentration,to ensure a good and stable separation effect ,spiral and drum produces a constant differential speed.The solid sediment dehydrated from the small end of the cone drum slag outlet launched,the proportion of light clear liquid from the cylinder end of the overflow overflow.So a continuous feeding, separation, slag, water, to achieve continuous separation effect.
This type of centrifuge is designed,manufactured and accepted in accordance with the standard JB/T502-2004 "Screw discharging and setting centrifuge"
Customer workshop :
Features
High separation efficiency
On the principle level:
the decanter centrifuge uses centrifugal force for separation, which can quickly separate sugar and molasses due to density differences, achieving a high degree of separation in a short period of time. However, methods such as gravity settling have slower separation speeds and longer processing times
On the practical application level:
In the large-scale sugar industry, the decanter centrifuge can continuously feed, separate, and discharge materials, and can efficiently process large amounts of sugar and molasses mixtures. The processing capacity per unit time is much higher than traditional separation methods such as filtration and settling, greatly improving production efficiency
Good separation effect
High solid-phase recovery rate:
It can effectively separate sugar crystals from molasses, greatly improving the recovery rate of sugar, reducing the residual sugar in molasses, and improving the yield and economic benefits of sugar production. Compared with some simple filtration methods, it can more thoroughly separate solid and liquid phases
High liquid phase clarity:
The separated molasses has good liquid phase clarity and low impurity content, which can be directly used for subsequent processing or used as a by-product to improve the quality and added value of molasses. For example, in the production of molasses alcohol, high clarity molasses can make the fermentation process smoother, improve the yield and quality of alcohol
High degree of automation
Easy to operate:
Equipped with advanced automation control systems, it can achieve automatic control of processes such as feeding, separation, and unloading, reducing manual operation intensity and technical requirements for operators, and minimizing the impact of human factors on separation efficiency. Traditional separation methods such as plate and frame filter presses require more manual intervention and are cumbersome to operate
Remote monitoring:
It can achieve remote monitoring and operation, making it easy to timely grasp the operating status and parameters of equipment, make remote adjustments and optimizations, and improve the intelligence level and management efficiency of production. This is particularly important for large-scale and continuous sugar production processes
Strong adaptability
In terms of material characteristics
it is suitable for the separation of various types of sugar and molasses mixtures, whether it is sugarcane sugar or sugar beet sugar, regardless of the purity and concentration of molasses, and can achieve good separation effects. However, some specific separation methods may only be applicable to specific materials or material ranges
In terms of process conditions
it has strong adaptability to changes in feed concentration, flow rate, and other process conditions, and can operate stably within a wide range. When the feed conditions change, it can automatically adjust parameters such as drum and screw slip to maintain good separation performance. For example, in filtration separation methods, when the material concentration is too high or too low, problems such as clogging of the filter screen or poor separation effect may occur
- All parts coming into contact with the product are made of stainless steel.
- 3-phase AC motor for controlled torque starting via frequency converter
- Approximately 80 to 90 % of the oil is recovered.
- Low personnel costs due to continuous and automatic operation.
- Highest g-force for higher solids output
- Adjustable bowl speed via VFD
- Automatic adjustment of differential speed via VFD
- Two motor drive
- Belts for both primary motor and secondary motor
Application
Oil: Clarification and Separation for Vegetable Oil, Animal Oil, Fish Oil, Crude Oil, all kinds of fuel oil and Luge.
Food: Juice Clarification, Beer Separation, Fermented liquid Clarification and Separation.
Pharmaceutical Industry: Extraction for Vaccine, Mycelium, Glucose, Insulin, Antibiotics, Vitamins.
Chemical Industry: Recovery for Dry cleaner solvents, Galvanized liquid, Aluminum sulfate solution, Tar water mixture, PVC,
Polypropylene, Argentum (In the film processing), Catalyst and Magnet.
Traditional Chinese medicine: Clarification and Separation for Plant Extraction
Working principle
Detailed Photos
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PLC Control Panel
The electrical control adopts the double conversion auto control system, which can display the parameters such as frequency,rotation speed, differential speed and current of operating major and auxiliary electrical engine.
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The drum of the decanter can be made of SS304 or SS316, or it can be centrifugal cast with duplex stainless steel 2205 or 2304.
The frame is made of painted carbon steel on the outside and stainless steel on the inside. The upper casing will be made of painted carbon steel or stainless steel.
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The solid discharge outlet is replaceable sintered tungsten carbide or cemented carbide. Others can provide several types of wear protection to minimize wear: thermal spraying coating, sintered tungsten carbide parts,.etc.
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Screw with BD plate can concentrate, dehydrate, and separate difficult to separate materials from various initial sedimentation and activated sludge ratios, Further forced separation and pressure pushing of materials can improve processing capacity and effectiveness.
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The feed inlet, solid discharge area, drum, and spiral blades are all protect by wear-resistant materials, and the selection of materials is matched with the wear patterns in each specific industrial process. To a certain extent, it is possible to replace several or all wear protection components, reduce maintenance
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Product Parameters
| Model |
Diameter
(mm) |
Max. Speed
(rpm) |
Separation Factor |
Capacity
(M3/H) |
Power
(kw) |
Weight
(kg) |
Overall Size
(mm) |
| LW250×1000 |
250 |
5400 |
4080 |
2-10 |
11-15 |
1000 |
2600×760×1115 |
| LW300×700 |
250 |
4600 |
3553 |
2-10 |
11-15 |
1120 |
2335×814×1170 |
| LW300×1000 |
300 |
4600 |
3553 |
2-10 |
11-18.5 |
1380 |
2635×814×1170 |
| LW350×1000 |
350 |
4200 |
3450 |
2-18 |
15-30 |
1950 |
2712×872×1244 |
| LW350×1320 |
350 |
4200 |
3450 |
3-22 |
22-30 |
2200 |
3012×872×1244 |
| LW350×1550 |
350 |
4200 |
3450 |
2-18 |
15-30 |
1950 |
2800×1380×850 |
| LW430×1320 |
430 |
4000 |
3845 |
4-28 |
22-37 |
2500 |
3120×940×1320 |
| LW430×1600 |
430 |
4000 |
3845 |
4-28 |
22-37 |
2500 |
3000×1500×1000 |
| LW430×1800 |
430 |
4000 |
3845 |
4-28 |
22-37 |
2950 |
3600×940×1320 |
| LW480×1800 |
480 |
3650 |
3580 |
6-35 |
37-45 |
4550 |
3650×1010×1396 |
| LW480×2000 |
480 |
3650 |
3580 |
8-40 |
45-55 |
5050 |
3850×1010×1396 |
| LW500×2000 |
500 |
3500 |
3423 |
8-40 |
45-55 |
5800 |
4150×1380×1558 |
| LW530×2120 |
530 |
3500 |
3630 |
10-50 |
45-75 |
7200 |
4270×1380×1558 |
| LW530×2200 |
530 |
3500 |
3630 |
10-50 |
45-75 |
7200 |
3800×2350×1200 |
| LW580×2120 |
580 |
3000 |
29180 |
12-55 |
55-75 |
7800 |
4290×1450×1638 |
| LW650×2400 |
650 |
2800 |
29180 |
15-60 |
75-90 |
8300 |
4330×1560×1768 |
Notes:
★ The actual processing capacity depends on the particle size and the specific application
All contact material can made by SS304 ,SS316L , duplex steel .
And the machine surface can be painted or full stainless steel . depend on customized
Company Profile
Packaging and deliver :
Company :
Liaoning Koen Machinery Co.,Ltd ,We are the professional manufacturer of centrifuge machinery, separation equipment over 30 years,we have 4 factory which located in Shanghai , Jinhua ,Yixing and Liaoyang city . Our president was designed and manufactured China First Tubular Centrifuge .Our factory covers an area of 58, 700 square meters, including 38, 600 square meters of workshop area, 4, 000 square meters of office building and 2100 square meters of science and technology building. The company has been committed to the production of domestic advanced disc and decanter centrifuges, with an annual output of 4000 sets of production capacity. The company also specializing in provide with the whole set of technology and equipment. we have professional technology team to design, research and development for customer according to customer's requirements, and have high standard production process control. Our international trade department can supply the whole project service. Our aim is providing you efficiently solution and superior after-service. We have overseas after-sales service department in Taiwan ,Russia ,Korea ,USA,Thailand,Malaysia and Indonesia . We sincerely hope YOU are our next customers! Exported country:At present, our products have been exported to the United States, Belgium, Canada, Australia, Greece, Bolivia, Peru, Saint Lucia, Israel, Malaysia, Indonesia, Philippines, Sri Lanka, Vietnam, South Korea, India, Denmark, Russia, Georgia, Jordan, Bangladeshi, Tailand, Ethiopia, Finland, Spain, Japan, Colombia, Romania and so on more than 30 countries.
FAQ
Q1.What's your advantage? Why we choose you?
A:1) More than 50 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price.
2)Great production capacity Sustainable Supply . According to customer requirements, We support the customized include package.
3)We use Internationally renowned brand Inverter and PLC . Good quality materials and the best production process
Q2.What's the Payment?
A: T/T, Western Union, L/C, Ali Pay, etc
Q3.Are you a factory or trading company?
A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.
Q4.How long is the warranty period ?
A:18 months after install .
Certifications
Audited Supplier 
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