Sugar Cane Juice Separator Disc Automatic Discharge Centrifuge Disc Stack Bowl Centrifugal

Product Description

Product Description

Juice clarification disc centrifuge
The principle of using a disc centrifuge for juice clarification is mainly based on the separation of density differences under the action of centrifugal force. the core component of a disc centrifuge is a rotating drum composed of a group of conical discs. When juice is fed into the rotating drum of the centrifuge, the rotating drum will generate a strong centrifugal force when rotating at high speed. Under the action of centrifugal force, different components in the juice will have different trajectories due to density differences, thus achieving separation.

Structure and Principle

1.Separation of solid particles and liquid:
Solid impurities in juice, such as pulp fibers, pectin particles, sediment, etc., usually have a higher density than the juice itself. Under the action of centrifugal force, these solid particles will be quickly thrown to the edge of the rotating drum, move along the lower surface of the disc to the large-diameter end of the rotating drum, and accumulate there to form a sediment layer. While the clarified juice with a relatively lower density will flow to the central area of the rotating drum.
2.Stratification of liquids with different densities:
In addition to solid impurities, there may also be some liquid components in juice with different densities from the main body of juice, such as oil. These components will also be separated from the main body of juice under the action of centrifugal force. Liquid components with a higher density will move towards the edge of the rotating drum, while juice with a lower density will be close to the center of the rotating drum, thus achieving stratification of liquids with different densities.
3.The role of discs:
Discs play a crucial role in the centrifuge. Their special conical structure and closely arranged manner increase the separation area and shorten the sedimentation distance of particles. When juice flows between the discs, solid particles and liquid components with different densities need to move in the narrow gaps between the discs. This makes them more easily affected by centrifugal force and separated. At the same time, the smooth surface of the discs can guide the flow direction of solid particles and liquid, making the separation process more efficient and orderly.
4.Discharge of clarified juice
After centrifugal separation, the clarified juice will flow to the central area of the rotating drum and be discharged from the centrifuge through the liquid outlet located at the center of the rotating drum. While the solid sediment accumulated at the edge of the rotating drum and the heavy-phase liquid after stratification can be discharged through a special slag discharge port, thus obtaining clarified juice.

Through this centrifugal separation principle of the disc centrifuge, solid impurities and other components with different densities in juice can be effectively removed, improving the clarity and quality of juice, making it more clear and transparent, with a purer taste. At the same time, it also extends the shelf life of juice.

Equipment characteristics:

1.It can separate substances with extremely small density differences. 
The rotating drum of the disc centrifuge has a high rotational speed and can generate a strong centrifugal force with a high separation factor. This enables it to quickly and effectively separate substances with extremely small density differences. For mixtures that are difficult to separate by conventional filtration or sedimentation methods, such as emulsions and fine particle suspensions, it has excellent separation effects.

1. High production efficiency.

 Due to its efficient separation ability, the residence time of materials in the disc centrifuge is very short and the production efficiency is high.

1. Good clarification effect.

The disc centrifuge has a precise disc design. The discs inside the disc centrifuge have a very small spacing and are arranged in a conical shape, forming numerous narrow channels. When materials enter the centrifuge, under the action of centrifugal force, solid particles or impurities will quickly move along the lower surface of the discs to the edge of the rotating drum and deposit there. The clarified liquid can smoothly flow through the channels between the discs to the center of the rotating drum, thus realizing efficient separation of solids and liquids and obtaining highly clarified liquid.

1. It can continuously and automatically discharge slag.

 It can continuously discharge the solid impurities deposited on the edge of the rotating drum without stopping the machine.

1. Durable and Robust Construction:

Crafted from premium 304/316L stainless steel and Duplex Steel, this centrifuge is built to withstand the rigors of industrial use, ensuring long-lasting durability and dependability.

1. Comprehensive after-sales support:

This product comes with a 1-year warranty on core components (including PLC, bearing, and motor) and a 1-year warranty for the entire machinery, ensuring customers receive timely assistance in addressing any issues that may arise during use.

Application:

Disc centrifuges can be widely used in the clarification of various juices and fruit wines.
1.Orange juice: Orange juice contains impurities such as pulp fibers and pectin. Using a disc centrifuge can quickly and effectively remove these impurities, making orange juice clearer and more transparent, and improving its appearance quality and taste. At the same time, by removing impurities, the risk of deterioration caused by impurities during the storage of orange juice can be reduced and the shelf life can be extended.
2.Apple juice: During the processing of apple juice, some pulp particles and starch and other substances may remain. The disc centrifuge can separate these solid impurities from the juice to obtain clarified apple juice. In addition, for some enzymatically treated apple juices, the disc centrifuge can further remove the impurities generated after enzymolysis and improve the stability and quality of the juice.
3.Grape juice: Impurities such as grape skins, seeds and some pectin substances need to be removed to obtain clarified grape juice. The disc centrifuge can efficiently complete this separation process and provide high-quality grape juice raw materials for subsequent wine making. Moreover, through centrifugal separation, the content of microorganisms in grape juice can also be reduced, reducing the risk of deterioration during wine making.
4.Pear juice: Impurities such as pulp fibers in pear juice can be separated by the disc centrifuge, making pear juice clearer and with a more delicate and smooth taste. At the same time, the clarified pear juice is more stable during storage and transportation and is less likely to have precipitation and deterioration phenomena.
5.Peach juice: Peach juice contains more pectin and pulp fibers. These impurities will affect the appearance and taste of peach juice. The disc centrifuge can effectively remove these impurities to obtain clear and transparent peach juice with bright color, and can maintain the original flavor of peach juice and improve its market competitiveness.
6.Strawberry juice: There are many impurities such as small seeds and pulp particles in strawberry juice. The disc centrifuge can quickly separate these impurities, making strawberry juice clearer and at the same time reducing the oxidation reaction caused by the presence of impurities and better retaining the nutritional components and bright color of strawberry juice.

 

Product Parameters

 

Model	Capacity (L/h)	Drum diameter (mm)	Drum speed (r/min)	Separation factor	Power (KW)	Weight (kg)	Dimension (mm X mm X mm)
DHC230	1500	230	6930	6170	2.2	240	850X625X985
DHC300	2000	300	7200	6950	4	550	865X645X1100
DHC 360	3000	360	6500	7000	5.5	650	900X600X1150
DHC400	4000	400	6500	7500	7.5	750	1100X1050X1250
DHC500	8000	500	5800	8500	18.5	1200	1250X1000X1550

Separation Results:

Factory show :

 

Packaging & Shipping

Company Profile

Liaoning Koen Machinery Co.,Ltd ,We are the professional manufacturer of centrifuge machinery, separation equipment over 30 years,we have 4 factory which located in Shanghai , Jinhua ,Yixing and Liaoyang city . Our president was designed and manufactured China First Tubular Centrifuge .Our factory covers an area of 58, 700 square meters, including 38, 600 square meters of workshop area, 4, 000 square meters of office building and 2100 square meters of science and technology building. The company has been committed to the production of domestic advanced disc and decanter centrifuges, with an annual output of 4000 sets of production capacity. The company also specializing in provide with the whole set of technology and equipment. we have professional technology team to design, research and development for customer according to customer's requirements, and have high standard production process control. Our international trade department can supply the whole project service. Our aim is providing you efficiently solution and superior after-service. We have overseas after-sales service department in Taiwan ,Russia ,Korea ,USA,Thailand,Malaysia and Indonesia . We sincerely hope YOU are our next customers! Exported country:At present, our products have been exported to the United States, Belgium, Canada, Australia, Greece, Bolivia, Peru, Saint Lucia, Israel, Malaysia, Indonesia, Philippines, Sri Lanka, Vietnam, South Korea, India, Denmark, Russia, Georgia, Jordan, Bangladeshi, Tailand, Ethiopia, Finland, Spain, Japan, Colombia, Romania and so on more than 30 countries.

FAQ

Q1.What's your advantage? Why we choose you?
A:1) More than 50 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price.
2)Great production capacity Sustainable Supply . According to customer requirements, We support the customized include package.
3)We use Internationally renowned brand Inverter and PLC . Good quality materials and the best production process
Q2.What's the Payment?
A: T/T, Western Union, L/C, Ali Pay, etc
Q3.Are you a factory or trading company?
A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.
Q4.How long is the warranty period ?
A:18 months after install .