20m3/H Crude Palm Oil Separation 3 Phase Tricanter Decanter Centrifuge

• Customization: Available
• After-sales Service: Online Support
• Warranty: 1 Years
• Model NO.: LWS500
• Type: Centrifuge
• Object: Palm Oil
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Distillation Equipment Type: Other
• Extraction Tower Type: Other
• Pressure: Other
• Condition: New
• Applicable Industries: Manufacturing Plant
• Core Components: Motor
• Warranty of Core Components: 1 Year
• Drum Material: Duplex Steel 2304
• Transport Package: Wooden
• Trademark: KOEN
• Origin: China
• HS Code: 8421192000
• Production Capacity: More
• Package Size: 450.00cm * 210.00cm * 160.00cm
• Package Gross Weight: 5000.000kg

Product Description

 

Product Description

20m3/h Crude Palm Oil Separation 3 Phase Tricanter Decanter Centrifuge 
The production process of palm oil mainly includes the following steps:

1. Fresh fruit harvesting: Palm fruits are usually harvested manually or mechanically when they are ripe. Ripe palm fruits are orange-red in color and have plump flesh.
2. Killing enzyme activity: After harvesting, the palm fruits need to be treated to kill enzyme activity as soon as possible. Generally, the fruits are put into a steamer and heated with steam or hot water at a temperature of 70-100°C for 1-2 hours. This can inactivate the lipase in the fruits, preventing the oil from being decomposed during storage and transportation. At the same time, it also helps to separate the pulp from the nut in the subsequent process.
3. Debunching: After the enzyme activity is killed, the pulp is separated from the nut of the palm fruit through a mechanical device. A commonly used method is to use a rotary debunching machine, which makes the pulp fall off from the nut by using centrifugal force and friction.
4. Pressing for oil extraction: The palm pulp separated is usually extracted for oil by the pressing method. Generally, a screw press is first used for preliminary pressing to squeeze out most of the oil in the pulp. Then, secondary pressing or solvent extraction is carried out on the pressed cake to improve the oil extraction rate.
5. Filtration and clarification: The palm oil obtained by pressing contains impurities, water and some colloidal substances, and needs to be filtered and clarified. Usually, large solid impurities are first removed through a filtering device, and then use tricanter centrifuge for solid -oil -liquid separation .
6. Waste water treatment : In the palm oil production line , the waste water can use 2 phase decanter centrifuge for sludge -water separation .

Main Features: 
3 phase liquid-liquid-solid Decanter centrifuges, also called tricanter , Taking advantage of the principle that the heavy liquid,light liquid and solid phase, with different density and mutually insoluble in the mixed liquid, gain different sedimentation speed in the centrifugal force field or gravity force field, separating stratification or causing the solid particles in the liquid to deposit can be achieved.It is the popular machine throughout the world and widely used in the crude oil separation.Specially used for remove sludge and water from crude oil.

Three phase mini palm oil centrifuge industrial crude palm oil horizontal decanter centrifuge
In summary, the decanter centrifuge plays an important role in palm oil production. Through efficient separation and precise control systems, it provides reliable technical support for palm oil production and ensures the quality and taste of palm oil. Palm oil separation uses a decanter centrifuge, which not only improves production efficiency, but also ensures the quality and safety of palm oil, bringing consumers a better food experience. The importance of the decanter centrifuge in palm oil production cannot be ignored, and it is an indispensable and important equipment in the palm oil production process.

Structure and Principle: 
The bowl rotates at a high speed round the main axis, driven by a motor through hydraulic coupling and screw gear pair. stock liquid flows from the upper feeding pipe into the bowl's bottom and then will be separated through holes of disc seat. by the action of centrifugal force field, heavy liquid flows along the inner wall of discs to the inner wall of the bowl, after up flowing along them, it will be discharged by the heavy liquid pump, the light liquid will be done by the light liquid pump, which flows along the inner wall of discs into centre pipe and then up to high liquid outlet. the larger solid phase particles left will collect on the bowl's wall and then will be discharged through nozzle out of the sediment outlet.
Equipment characteristics:
1.Machine starts the friction to start off, about six to ten minutes. the machine runs smoothly, low noise and vibration, the
installation path is very easy to operate.
2.The bearings use imported Bearing, the main strengthen parts of Roller body and Roller cover use 2Cr13,and the other parts
of contacted materials such as feeding pipe all use SS304
3.The Stainless steel cover use SS304.
4.The base use casting steel, coating does the same way as ship bottom.

Application

Oil: Clarification and Separation for Vegetable Oil, Animal Oil, Fish Oil, Crude Oil, all kinds of fuel oil and Luge.
 

Separation Results:

Detailed Photos

 

	PLC Control Panel The electrical control adopts the double conversion auto control system, which can display the parameters such as frequency,rotation speed, differential speed and current of operating major and auxiliary electrical engine.
	The drum of the decanter can be made of SS304 or SS316, or it can be centrifugal cast with duplex stainless steel 2205 or 2304. The frame is made of painted carbon steel on the outside and stainless steel on the inside. The upper casing will be made of painted carbon steel or stainless steel.
	The solid discharge outlet is replaceable sintered tungsten carbide or cemented carbide. Others can provide several types of wear protection to minimize wear: thermal spraying coating, sintered tungsten carbide parts,.etc.
	Screw with BD plate can concentrate, dehydrate, and separate difficult to separate materials from various initial sedimentation and activated sludge ratios, Further forced separation and pressure pushing of materials can improve processing capacity and effectiveness.
	The feed inlet, solid discharge area, drum, and spiral blades are all protect by wear-resistant materials, and the selection of materials is matched with the wear patterns in each specific industrial process. To a certain extent, it is possible to replace several or all wear protection components, reduce maintenance

 

Product Parameters

 

Model	LWS355X1460-N	LWS450X1800-N	LWS520X2080-N	LWS650X2600-N
Bowl diameter	355 mm / 14 in	450 mm/18 in	520 mm/ 20 in	650 mm/26 in
Bowl length	1460 mm/57 in	1800 mm/71in	2080 mm /82 in	2600 mm/102 in
Max, Speed	3500 rpm	3200 rpm	3000 rpm	2500 rpm
Typical speed	2800rpm	2500 rpm	2300 rpm	1800 rpm
G force	2435	2580	2620	2275
Capacity	5m³/h	12m³/h	15m³/h	25m³/h
Main drive motor	15kw	37 kW	45-55 kW	75-79 kW
Back drive motor	7.5kw	11 kW	11-22 kW	30 kW
Dimensions	3430*920*1220mm 135*36*48in	4000*1320*1150mm 157*52*45in	4510*1410*1170mm 178*56*46in	50*1800*1450mm 199*71 *57in
Weight	2480	4200kg	5000kg	8900 Kg

 

Company Profile

Company  :
Liaoning Koen Machinery Co.,Ltd ,We are the professional manufacturer of centrifuge machinery, separation equipment over 30 years,we have 4 factory which located in Shanghai , Jinhua ,Yixing and Liaoyang city . Our president was designed and manufactured China First Tubular Centrifuge .Our factory covers an area of 58, 700 square meters, including 38, 600 square meters of workshop area, 4, 000 square meters of office building and 2100 square meters of science and technology building. The company has been committed to the production of domestic advanced disc and decanter centrifuges, with an annual output of 4000 sets of production capacity. The company also specializing in provide with the whole set of technology and equipment. we have professional technology team to design, research and development for customer according to customer's requirements, and have high standard production process control. Our international trade department can supply the whole project service. Our aim is providing you efficiently solution and superior after-service. We have overseas after-sales service department in Taiwan ,Russia ,Korea ,USA,Thailand,Malaysia and Indonesia . We sincerely hope YOU are our next customers! Exported country:At present, our products have been exported to the United States, Belgium, Canada, Australia, Greece, Bolivia, Peru, Saint Lucia, Israel, Malaysia, Indonesia, Philippines, Sri Lanka, Vietnam, South Korea, India, Denmark, Russia, Georgia, Jordan, Bangladeshi, Tailand, Ethiopia, Finland, Spain, Japan, Colombia, Romania and so on more than 30 countries.
 

FAQ

Q1.What's your advantage? Why we choose you?
A:1) More than 50 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price.
2)Great production capacity Sustainable Supply . According to customer requirements, We support the customized include package.
3)We use Internationally renowned brand Inverter and PLC . Good quality materials and the best production process
Q2.What's the Payment?
A: T/T, Western Union, L/C, Ali Pay, etc
Q3.Are you a factory or trading company?
A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.
Q4.How long is the warranty period ?
A:18 months after install .

Certifications