Product Description
Horizontal Spiral Centrifuge for solid liquid separator use for Large scale sewage treatment plant
Main Features:
The LW horizontal screw centrifuge is a new type of two-phase horizontal screw centrifuge mainly suitable for (two phase )liquid-solid separation .
Our decanter centrifuge can used in soy protein separation plant .waste water treatment plan .and also applicable separation of liquid-solid from the olive oil,fish oil,avocado oil , coconut oil and so on .
This centrifuge can continuously produce with a high production capacity and small energy consumption per unit,but also has the best separation effect,minimum material loss,most convenient operation and most economical installation and maintenance costs,the new light and heavy liquid phase distribution devices and reliable labyrinth seal structure are used to achieve the best oil and water separation,the advanced slag-discharge structure is also used to achieve the continuous and smooth solid phase slag discharge avoiding the occurrence of blocking materials ,while eliminating solid phase and water mixing in downtime.
After the decanter's drum and screw conveyor start to full speed.due to the high speed rotating generating a strong centrifugal force,Material from the feed pipe through the feed hole spiral cylinder into the drum,into the drum under the action of centrifugal force,larger specific gravity solid phase sink attached to the drum wall,forming an annual layer of solid phase,Screw conveyor under the action of the differential mechanism(The differential is to ensure the stability of differential speed device,dual frequency adjust speed devices shared bus,achieved drum speed and differential speed stepless adjustable,can adapt to changes in the flow, concentration,to ensure a good and stable separation effect ,spiral and drum produces a constant differential speed.The solid sediment dehydrated from the small end of the cone drum slag outlet launched,the proportion of light clear liquid from the cylinder end of the overflow overflow.So a continuous feeding, separation, slag, water, to achieve continuous separation effect.
This type of centrifuge is designed,manufactured and accepted in accordance with the standard JB/T502-2004 "Screw discharging and setting centrifuge"
Customer workshop :
Features
High separation efficiency
Principle level:
Sewage centrifuge uses centrifugal force to achieve solid-liquid separation. Its drum rotates at high speed, generating strong centrifugal force that can typically reach hundreds or even thousands of times the acceleration of gravity. For example, in the treatment of domestic sewage, suspended solid particles in the sewage can quickly move towards the direction of the drum wall under such strong centrifugal force, separating from the liquid part. This separation speed is much faster than traditional methods such as natural settling.
On the practical application level:
For industrial wastewater, especially wastewater containing small particles or solid-liquid mixtures with similar densities, wastewater centrifuges can also effectively separate them. For example, in the treatment of printing and dyeing wastewater, it is difficult to separate dye particles and water through simple filtration or precipitation. However, sewage centrifuges can quickly separate a large number of dye particles from water, improve treatment efficiency, and meet the continuous production needs of enterprises for sewage treatment.
Strong adaptability
In terms of material characteristics:
it can handle various types of wastewater, including high concentration organic wastewater, heavy metal containing wastewater, oily wastewater, and wastewater containing a large amount of suspended solids. Taking oily wastewater as an example, whether it is emulsified oily wastewater generated by mechanical processing or oily wastewater in the catering industry, sewage centrifuges can achieve effective oil-water separation by adjusting operating parameters such as speed and differential speed.
In terms of flow and concentration:
it has good adaptability to changes in sewage flow and concentration. In sewage treatment plants, the inflow rate and pollutant concentration of sewage may vary due to factors such as different time periods (such as day and night), different seasons, and different drainage companies. The sewage centrifuge can operate normally within a wide range of flow rates and concentrations. When the sewage flow rate increases or the concentration rises, it can still maintain good separation performance through appropriate adjustments.
Good separation effect
High solid recovery rate:
For solid particles in wastewater, a high recovery rate can be achieved. During the sludge dewatering process, the sewage centrifuge can effectively separate the solid components in the sludge, significantly reducing the moisture content of the sludge. For example, in municipal sewage treatment, the moisture content of sludge treated by sewage centrifuge can be reduced from 90% -95% to 70% -80%, which is beneficial for the subsequent treatment of sludge (such as landfill, incineration, etc.).
Good effluent quality:
It can ensure that the treated wastewater meets a high standard of quality. When treating industrial wastewater, such as electroplating wastewater, sewage centrifuges can remove metal particles and suspended solids from it, making the suspended solids content, heavy metal content and other indicators of the effluent meet discharge standards, reducing environmental pollution.
- All parts coming into contact with the product are made of stainless steel.
- 3-phase AC motor for controlled torque starting via frequency converter
- Approximately 80 to 90 % of the oil is recovered.
- Low personnel costs due to continuous and automatic operation.
- Highest g-force for higher solids output
- Adjustable bowl speed via VFD
- Automatic adjustment of differential speed via VFD
- Two motor drive
- Belts for both primary motor and secondary motor
Application
Oil: Clarification and Separation for Vegetable Oil, Animal Oil, Fish Oil, Crude Oil, all kinds of fuel oil and Luge.
Food: Juice Clarification, Beer Separation, Fermented liquid Clarification and Separation.
Pharmaceutical Industry: Extraction for Vaccine, Mycelium, Glucose, Insulin, Antibiotics, Vitamins.
Chemical Industry: Recovery for Dry cleaner solvents, Galvanized liquid, Aluminum sulfate solution, Tar water mixture, PVC,
Polypropylene, Argentum (In the film processing), Catalyst and Magnet.
Traditional Chinese medicine: Clarification and Separation for Plant Extraction
Comparison chart before and after separation:
Working principle
Detailed Photos
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PLC Control Panel The electrical control adopts the double conversion auto control system, which can display the parameters such as frequency,rotation speed, differential speed and current of operating major and auxiliary electrical engine.
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The drum of the decanter can be made of SS304 or SS316, or it can be centrifugal cast with duplex stainless steel 2205 or 2304. The frame is made of painted carbon steel on the outside and stainless steel on the inside. The upper casing will be made of painted carbon steel or stainless steel.
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The solid discharge outlet is replaceable sintered tungsten carbide or cemented carbide. Others can provide several types of wear protection to minimize wear: thermal spraying coating, sintered tungsten carbide parts,.etc.
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Screw with BD plate can concentrate, dehydrate, and separate difficult to separate materials from various initial sedimentation and activated sludge ratios, Further forced separation and pressure pushing of materials can improve processing capacity and effectiveness.
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The feed inlet, solid discharge area, drum, and spiral blades are all protect by wear-resistant materials, and the selection of materials is matched with the wear patterns in each specific industrial process. To a certain extent, it is possible to replace several or all wear protection components, reduce maintenance
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Product Parameters
Model |
Diameter (mm) |
Max. Speed (rpm) |
Separation Factor |
Capacity (M3/H) |
Power (kw) |
Weight (kg) |
Overall Size (mm) |
LW250×1000 |
250 |
5400 |
4080 |
2-10 |
11-15 |
1000 |
2600×760×1115 |
LW300×700 |
250 |
4600 |
3553 |
2-10 |
11-15 |
1120 |
2335×814×1170 |
LW300×1000 |
300 |
4600 |
3553 |
2-10 |
11-18.5 |
1380 |
2635×814×1170 |
LW350×1000 |
350 |
4200 |
3450 |
2-18 |
15-30 |
1950 |
2712×872×1244 |
LW350×1320 |
350 |
4200 |
3450 |
3-22 |
22-30 |
2200 |
3012×872×1244 |
LW350×1550 |
350 |
4200 |
3450 |
2-18 |
15-30 |
1950 |
2800×1380×850 |
LW430×1320 |
430 |
4000 |
3845 |
4-28 |
22-37 |
2500 |
3120×940×1320 |
LW430×1600 |
430 |
4000 |
3845 |
4-28 |
22-37 |
2500 |
3000×1500×1000 |
LW430×1800 |
430 |
4000 |
3845 |
4-28 |
22-37 |
2950 |
3600×940×1320 |
LW480×1800 |
480 |
3650 |
3580 |
6-35 |
37-45 |
4550 |
3650×1010×1396 |
LW480×2000 |
480 |
3650 |
3580 |
8-40 |
45-55 |
5050 |
3850×1010×1396 |
LW500×2000 |
500 |
3500 |
3423 |
8-40 |
45-55 |
5800 |
4150×1380×1558 |
LW530×2120 |
530 |
3500 |
3630 |
10-50 |
45-75 |
7200 |
4270×1380×1558 |
LW530×2200 |
530 |
3500 |
3630 |
10-50 |
45-75 |
7200 |
3800×2350×1200 |
LW580×2120 |
580 |
3000 |
29180 |
12-55 |
55-75 |
7800 |
4290×1450×1638 |
LW650×2400 |
650 |
2800 |
29180 |
15-60 |
75-90 |
8300 |
4330×1560×1768 |
Notes:
★ The actual processing capacity depends on the particle size and the specific application
All contact material can made by SS304 ,SS316L , duplex steel .
And the machine surface can be painted or full stainless steel . depend on customized
Company Profile
Packaging and deliver :
Company :
Liaoning Koen Machinery Co.,Ltd ,We are the professional manufacturer of centrifuge machinery, separation equipment over 30 years,we have 4 factory which located in Shanghai , Jinhua ,Yixing and Liaoyang city . Our president was designed and manufactured China First Tubular Centrifuge .Our factory covers an area of 58, 700 square meters, including 38, 600 square meters of workshop area, 4, 000 square meters of office building and 2100 square meters of science and technology building. The company has been committed to the production of domestic advanced disc and decanter centrifuges, with an annual output of 4000 sets of production capacity. The company also specializing in provide with the whole set of technology and equipment. we have professional technology team to design, research and development for customer according to customer's requirements, and have high standard production process control. Our international trade department can supply the whole project service. Our aim is providing you efficiently solution and superior after-service. We have overseas after-sales service department in Taiwan ,Russia ,Korea ,USA,Thailand,Malaysia and Indonesia . We sincerely hope YOU are our next customers! Exported country:At present, our products have been exported to the United States, Belgium, Canada, Australia, Greece, Bolivia, Peru, Saint Lucia, Israel, Malaysia, Indonesia, Philippines, Sri Lanka, Vietnam, South Korea, India, Denmark, Russia, Georgia, Jordan, Bangladeshi, Tailand, Ethiopia, Finland, Spain, Japan, Colombia, Romania and so on more than 30 countries.
FAQ
Q1.What's your advantage? Why we choose you?
A:1) More than 50 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price.
2)Great production capacity Sustainable Supply . According to customer requirements, We support the customized include package.
3)We use Internationally renowned brand Inverter and PLC . Good quality materials and the best production process
Q2.What's the Payment?
A: T/T, Western Union, L/C, Ali Pay, etc
Q3.Are you a factory or trading company?
A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.
Q4.How long is the warranty period ?
A:18 months after install .
Certifications